長力鉆Q系列在釬具齒孔加工行業(yè)應用

分類：

案例展示

發(fā)布時間：

2019-05-21

刀具型號：長力鉆QZ φ9

被加工材料：釬頭;1%CrMo;HRC40-44

加工條件：1700(r/min);220(mm/min);9mm

加工壽命>36m;

單件孔徑波動≤0.005mm

Tylls Q系列長力鉆高精度盲孔加工復合鉆頭				典型應用案例(QP系列平底長力鉆)
加工對象		刀具規(guī)格	D8		D10	D12	D15
	釬頭齒孔加工	技術參數(shù)	鋒角130°刃尖R0.5-1mm 鋒角140°刃尖R0.8mm 螺旋角15°手工鈍化復合涂層螺旋角15°手工鈍化復合涂層
		工件材質(zhì)	45CrNiMoV HRC38-42			18CrNi3Mo HRC44~48	18CrNi3Mo HRC44~48
		孔深	1d
		齒孔要求	孔徑偏差±0.01mm，圓度≤0.01mm，倒錐0-0.015mm
		孔壁質(zhì)量	孔壁光亮，Ra≤1.6um
		工況	寧夏中衛(wèi)數(shù)控加工中心，15Kw，旋轉(zhuǎn)夾具，BT40液壓刀柄
		加工參數(shù)	S=1500r/min F=90mm/min		S=1150r/min F=80mm/min	S=810 r/min F=70mm/min	S=720 r/min F=64mm/min

		新刀壽命	≥1400孔		≥1000孔	≥800孔	≥700孔
		修磨壽命	≥1200孔		≥900孔	≥700孔	≥600孔

Tylls Q系列長力鉆高精度盲孔加工復合鉆頭				典型應用案例(QZ系列錐底長力鉆)
加工對象		刀具規(guī)格	D12		D14	D16	D9.05
	釬頭齒孔加工	技術參數(shù)	鋒角130°螺旋角15°刃尖R0.5-1mm手工鈍化復合涂層
		工件材質(zhì)	45CrNiMoV HRC42-46			15MnNi4Mo HRC44-48	1%CrMo HRC40-44
		孔深	1d
		齒孔要求	孔徑偏差±0.01mm，圓度≤0.01mm，倒錐0-0.015mm
		孔壁質(zhì)量	孔壁光亮，Ra≤1.6um
		工況	江山華科數(shù)控加工中心，20Kw，旋轉(zhuǎn)夾具，BT50液壓刀柄
		加工參數(shù)	S=1600 r/min F=160mm/min		S=1400 r/min F=140mm/min	S=1200 r/min F=120mm/min	S=1728 r/min F=220mm/min
		其它					孔徑分級控制
		新刀壽命	≥2100孔		≥1800孔	≥800孔	≥4000孔
		修磨壽命	≥1900孔		≥1600孔	≥700孔	(不修磨）

使用特點：
鉆孔深度：1d~1.5d
高精度孔：孔精度IT6~IT7，圓度≤0.01mm，錐度≤0.005mm
優(yōu)異表面質(zhì)量(表面粗糙度Ra≤1.6um)
鉆鉸一次成型
可多次重復修磨，標準修磨次數(shù)=(有效刃長-孔深)/2.5mm
可實現(xiàn)孔徑分級控制，單件產(chǎn)品孔徑波動范圍≤0.005mm
可加工材料硬度為HRC38~52的合金鋼
礦用鉆頭（釬具行業(yè)）

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