長力鉆K系列在油用牙輪齒孔加工行業(yè)應用

分類：

案例展示

發(fā)布時間：

2019-05-21

刀具型號：長力鉆QZL φ14.288

被加工材料：牙輪; SN2025; HRC38-42

加工條件：1200(r/min); 70(mm/min); 12mm

月加工1000只油用鉆頭，標準齒孔率99.99%，固齒效果提升明顯，大幅降低配齒成本。

刀具型號		長力鉆QZL φ14.288	工件圖/特殊要求
被加工材料	名稱	牙輪
	材質	SN2025
	硬度	HRC38-42
加工條件	主軸轉速	1200（r/min）
	進給速度	70（mm/min）
	加工深度	12mm
	冷卻方式	乳化液	結果	1、月加工1000只油用鉆頭，標準齒孔率99.99%，固齒效果提升明顯，大幅降低配齒成本。
	試驗機床	立式加工中心	結果	1、月加工1000只油用鉆頭，標準齒孔率99.99%，固齒效果提升明顯，大幅降低配齒成本。

加工對象 : 油用牙輪鉆頭齒孔加工

切削參數 : V: 35-50 m/min F: 40-80 mm/min

加工設備 : 臺灣喬福數控立式加工中心；主軸跳動<0.01mm，BT50液壓刀柄

齒孔質量 : 圓度≤0.005mm，錐度≤0.005mm；表面粗糙度Ra ≤1.6um；孔徑精度IT7標準齒孔率≥99.97%

工件材質 : 15MnNi4Mo，硬度HRC38-42

刀具規(guī)格 : KZ、KP系列長力鉆：D4、6.35、11.112、     其他應用 : Tylls K系列長力鉆可廣泛應用于合金鋼、
         12.7、14.288、15.875、19.05、22.225、         高碳鋼、球墨鑄鐵、灰鑄鐵等材料孔加工
         25.4

800

關鍵詞：

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